4 Symptoms of a Bad Diesel Glow Plug (and Replacement Cost)

(Updated on July 28, 2022)

To start a diesel engine successfully, it will need a special heating component called a diesel glow plug. A diesel engine cannot start and operate properly without the heat generated from this plug.

If you normally drive your diesel-powered vehicle in colder environments, your engine will rely on the diesel glow plug to generate the necessary heat it needs to function. Otherwise, the cold temperatures would make it impossible for the vehicle to start up.

In addition, the cylinder block and cylinder head will be absorbing a lot of this heat too. Since the diesel glow plug is positioned within the internal combustion chamber, it will deliver this heat to the engine.

How a Glow Plug Works

Diesel glow plugs basically warm up the engine’s cylinder before the fuel is ignited. This will make it easier for the fuel to be ignited in the cylinder.

Do not confuse glow plugs with spark plugs because they are two different things. Spark plugs in a regular gasoline engine are responsible for creating an electrical spark which ignites the air and fuel mixture. The glow plugs are just warming up the cylinder so that the fuel will have an easier time igniting on its own.

A glow plug features an electrode that generates heat when it is activated. This will cause the plug to glow, which is why it is named that. This is similar to how an incandescent light bulb will glow after it heats up too. This glowing effect is what heats the cylinder and allows for the successful ignition of the diesel fuel.

Here’s a good simple demonstration of how a diesel glow plug works:

Top 4 Bad Diesel Glow Plug Symptoms

You now know that the diesel glow plug is a necessity for a diesel engine to function properly. So, if the diesel glow plug were to become damaged or become faulty for some reason, the symptoms would be easy to spot. In fact, the whole car’s functionality will change because of it.

Here are four of the most common symptoms of a bad diesel glow plug.

See Also: Symptoms of a Bad Spark Plug

1) Difficulty Starting the Engine

hard to start

Bad diesel glow plugs will make your car engine difficult to start up. Since the pressures in the cylinder are mainly responsible for igniting the diesel fuel after it’s been injected into compressed air, a bad diesel glow plug will place more pressure on the engine for this ignition to be successful. That is why starting your vehicle becomes difficult.

2) Engine Misfires

Duramex diesel engine

When the fuel does not ignite properly in the cylinder, this will cause an engine misfire to take place. As you know, the diesel glow plug plays a vital role in making this ignition a success.

If the plug is not functioning properly, there will likely be a misfire during ignition. You may still be able to drive your vehicle, but you will experience a downgrade from its normal performance.

3) Black Smoke

black smoke from exhaust

If you see black smoke coming out of the exhaust pipe, this could be an indication that you have a bad diesel glow plug. Of course, there could be several reasons for this black smoke, but a bad glow plug will certainly put a damper on the diesel combustion that takes place.

Black smoke is not a normal part of this combustion process. Therefore, take this smoke as a warning sign that something must be wrong either with the diesel glow plug or some other vital component of the combustion process.

4) Engine Light On

check engine light

Usually when the diesel glow plug malfunctions, the diagnostic trouble code or engine light in the dashboard will turn on. To determine the problem you should use a diagnostic scan tool.

Commonly, the code showing will be P0380: Defined as Glow Plug/Heater Circuit “A” Malfunction.

Glow Plug Replacement Cost

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glow plug replacement cost

The typical replacement cost for a diesel glow plug will be anywhere from $95 to $210. The cost of an individual glow plug will $15 to $50 while the cost of the labor will be about $80 to $160.

Keep in mind that each cylinder has its own glow plug so if you have a full size truck with a V8 engine, you may want to consider replacing all eight glow plugs even if only one plug is known to be bad. The labor cost isn’t going to be too much more whether one glow plug or many have failed.

It’s similar to when replacing spark plugs. Sure you can replace only the bad one but there’s a good chance another or all of the rest will fail soon anyway.

The exact cost will depend on the make and model of your diesel vehicle and whether you take it to a dealership or auto repair shop.

In general, the part itself isn’t too expensive but compared to gasoline engines, even the best spark plug is likely going to cost more than a cheap glow plug. If you can find a reasonably priced mechanic with a low hourly rate, then it will reduce your expense even more.

17 thoughts on “4 Symptoms of a Bad Diesel Glow Plug (and Replacement Cost)”

  1. I am interested in Diesel Engine technology and car Electrics. I have learnt a lot here.
    Kindly may you send me related PDFs .
    Thank you very much.

  2. Yes there is a danger of plug snapping , if you don’t fancy a gamble lay your car up until warmer weather that’s what I was going to do , found a local garage with a diesel mechanic who had the confidence to do the job all went well I am no longer afraid of those frosty mornings. Depends on your car’s age , value etc.

  3. good day. may you please give effects if any if you replace short electrode glow plugs with longer ones. I have an Isuzu bighorn 4JG2 with all 4 glow plugs blown

  4. What this article doesn’t tell you is the high risk of glow plug breaking when you try to change it – this is a delicate procedure and it shouldn’t be rushed – if a spark plug breaks , the engine must come out, the engine head must be taken down , injectors removed – which on a cold engine might not come out willingly and might break and need replacement, machine the broken glow plug out, resurface the head, put a new head gasket, new head bolts, new injector seals and hope the work is done right otherwise the head gasket might fail.
    This has the potential to bring a world of hurt to your bank account plus it will leave your car not functional for some time.
    If a glow plug doesn’t come out, better not force it unless you are prepared for these consequences, the car can still run, maybe not perfect but the alternative is horrific.

  5. Hello. F350 diesel starts instantly, even though Heavy black smoke is coming out of the tailpipe! My scanner says Po677-cylinder #7-glowplug open.
    Would replacing the glowplug stop the truck from smoking? I’m no mechanic, so “baby steps” please.

  6. I’ve Swift Dzire Tours , When going to start Car….it take long self but not start engine..Is this problem relates to Glow plug or other than it.

  7. Hey chief advisers , Am student in automotive mechanics and I need some ideas on diesel engines can I get them from u please, thanks for supporting this web you are rely good teachers.

  8. Hi there I have a problem I’ve got a Vauxhall zafira 1.7 diesel change glow plugs light still comes on dashboard and it blows white smoke from exhaust

  9. I have a Land Rover Freelander TD4 2006 model discharging thick black smoke especially in the morning also struggle to start where it used to start with one kick but now takes three kicks. Struggle to start up the engine if parked for a long time. Please advise if it could be caused by the glow plug.

  10. Hey guy i have a nissan ud 2300
    I’m trying to change the glow plugs but I can’t find the location
    Could you give me a hand with that


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